Actual Size: Difference between revisions

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===Robot Facts===
===Robot Facts===
[[File:Actual Size.png|thumb|Actual Size in June 2025]]
[[File:Actual Size.png|thumb|Actual Size, in its stanced configuration, in June 2025]]
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Actual Size is a bigwheel vertical spinner robot built by [[Max Morningstar]]. Coming off of an educational but competitively lackluster 2024 season with his bigwheel horizontal spinner [[Jot]], Morningstar sought to take some of the experience gained from Jot and translate those hard-won design lessons into a more traditional (and far more competitively viable) bigwheel design.
Actual Size is a bigwheel vertical spinner robot built by [[Max Morningstar]]. Coming off of an educational but competitively lackluster 2024 season with his bigwheel horizontal spinner [[Jot]], Morningstar sought to take some of the experience gained from Jot and translate those hard-won design lessons into a more traditional (and far more competitively viable) bigwheel design.


Actual Size's first design debuted in December 2024 at the MIT CRC House Battle and finished a respectable 2-2. Sporting a hubmotor weapon and repurposed wheels from Morningstar's January 2024 version of [[Jot]], the design was given the designation V0 because it lacked many of the trademarks of subsequent iterations.
Actual Size's name and angry eyes are both references to [https://battlebots.fandom.com/wiki/HUGE HUGE], the robot that pioneered the modern bigwheel vertical spinner design. The name itself comes from the song She's Actual Size by alt rock group They Might Be Giants. Morningstar prefers the live version of the song that he grew up listening to on CD with his family, which can be found on YouTube [https://www.youtube.com/watch?v=6d5vLcgyiWA here].

Actual Size V1, which competed in the June 2025 NHRL event, would borrow multiple design elements from the highly successful 12lb bigwheel [[SLAM PLAN]]. Most notably, Actual Size V1 sported a hollow weapon shaft that allowed the whole robot to run on a single electrical system, ran its primary weapon with gears instead of belts, and had an optional "stanced" configuration to aid in taking on opponents with horizontal weapons. Actual Size V1 also marked the debut of Morningstar's signature "composite bigwheels", which blend 3D printed TPU with spring steel cleats in order to offer superior traction and durability over more traditional UHMW bigwheel designs. The V1 iteration earned Morningstar a solid knockout win over opponent [[Reflex]], but held some glaring design flaws that revealed themselves in tough losses versus [[Pipeline Punch]] and [[TurboFIEND]].

Actual Size V2, debuting at the Barnyard Buzz Brawl 2025 event, saw Actual Size swap away from a hollow weapon shaft but lean further into SLAM PLAN's all-or-nothing style of bigwheel design by fully exposing both drive motors. The composite bigwheels will be returning, redesigned to be even larger in diameter, as will the stanced configuration.

Actual Size's name and angry eyes are both references to [https://battlebots.fandom.com/wiki/HUGE HUGE], the robot that pioneered the modern bigwheel vertical spinner design. The name itself comes from the song She's Actual Size by alt rock group They Might Be Giants. Morningstar prefers the live version of the song, which he grew up listening to on CD with his family. That version of the song can be found on YouTube [https://www.youtube.com/watch?v=6d5vLcgyiWA here].


==Fight History==
==Fight History==
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The decision to reuse January [[Jot]]'s wheels was as much driven by cost as by frustration. One of the biggest recurring failure points on [[Jot]]'s several iterations were the wheels, so rather than try and develop a new design Morningstar chose to instead use the only wheels he had on hand that had proven their durability in combat. This simplified the challenge of designing the new robot considerably.
The decision to reuse January [[Jot]]'s wheels was as much driven by cost as by frustration. One of the biggest recurring failure points on [[Jot]]'s several iterations were the wheels, so rather than try and develop a new design Morningstar chose to instead use the only wheels he had on hand that had proven their durability in combat. This simplified the challenge of designing the new robot considerably.


While the chassis and wheel designs were able to be crafted directly off of the lessons learned from [[Jot]], one new challenge that Morningstar had to surmount was the issue of powering the vertical spinning weapon and securing the two chassis halves of the robot. For this, Morningstar looked to his other 2024 beetleweight robot, [[Lemon Vinaigrette]], which had used the RDY-5536 Hubmotor from [https://justcuzrobotics.com/ Just Cuz Robotics] in the September 2024 NHRL event. Morningstar had been impressed by the hubmotor's ease of use and effectiveness, and saw the motor as a way to seamlessly integrate a weapon system into the robot that could also act as an anchor between the two chassis halves. With the RDY-5536 selected, Morningstar was able to complete the V1 design of Actual Size, assemble the robot, and eagerly set off to his seventh and final combat robotics competition of 2024.
While the chassis and wheel designs were able to be crafted directly off of the lessons learned from [[Jot]], one new challenge that Morningstar had to surmount was the issue of powering the vertical spinning weapon and securing the two chassis halves of the robot. For this, Morningstar looked to his other 2024 beetleweight robot, [[Lemon Vinaigrette]], which had used the RDY-5536 Hubmotor from [https://justcuzrobotics.com/ Just Cuz Robotics] in the September 2024 NHRL event. Morningstar had been impressed by the hubmotor's ease of use and effectiveness, and saw the motor as a way to seamlessly integrate a weapon system into the robot that could also act as an anchor between the two chassis halves. With the RDY-5536 selected, Morningstar was able to complete what he referred to as the "V0" design of Actual Size, assemble the robot, and eagerly set off to his seventh and final combat robotics competition of 2024.


====Actual Size vs [[Flycut]]====
====Actual Size vs [[Flycut]]====
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===NHRL June 2025===
===NHRL June 2025===
With a substantial 6 month break between the MIT event and driver [[Max Morningstar]]'s next planned competition of the June 2025 NHRL event, Morningstar had an opportunity to do an extensive redesign of Actual Size. This redesigned focused on three things: Actual Size's bigwheels, the weapon stack, and the ever-present challenge of connecting the two halves of Actual Size's chassis.
With a substantial 6 month break between the MIT event and driver [[Max Morningstar]]'s next planned competition of the June 2025 NHRL event, Morningstar had an opportunity to do an extensive redesign of Actual Size. This redesign focused on three things: Actual Size's bigwheels, the weapon stack, and the ever-present challenge of connecting the two halves of Actual Size's chassis.

It is worth briefly pausing to speak about the 12lb robot [[SLAM PLAN]]. Driven by [[Brendan Steele]], SLAM PLAN had an incredibly dominant 2024 season, winning Motorama, the October NHRL event, and the NHRL Championships. Seeking to replicate this success (while simultaneously being wary of the "cargo cult" phenomenon that can quickly creep into combat robot design), Morningstar selectively incorporated certain elements of SLAM PLAN's design into Actual Size. These elements included <!-- hollow weapon shaft, gear driven weapon, stanced config --->

'''All following sections are WIP'''

In an effort to reduce redundant electronics


<!-- Talk about losing the spikes off of wheels and switching to 3DP as an effort to protect that, and then opting for shaft supports and a hollow shaft to save weight on electronics. Also add in the geartrain info, and info about copying the stanced wheels from SLAM PLAN -->
<!-- Talk about losing the spikes off of wheels and switching to 3DP as an effort to protect that, and then opting for shaft supports and a hollow shaft to save weight on electronics. Also add in the geartrain info, and info about copying the stanced wheels from SLAM PLAN -->

Revision as of 21:23, 16 September 2025

Robot Facts

Actual Size, in its stanced configuration, in June 2025
Builder/Driver Max Morningstar
Team TRC
Weight Class 3lb
Body Material TPU Chassis
Weapon Vertical Spinner (AR500)
Weapon Drive TBD
Drive Repeat Drive Max from Repeat Robotics
Power 3S Lipo
NHRL record 1-2
Lifetime record 3-4

Overview

Actual Size is a bigwheel vertical spinner robot built by Max Morningstar. Coming off of an educational but competitively lackluster 2024 season with his bigwheel horizontal spinner Jot, Morningstar sought to take some of the experience gained from Jot and translate those hard-won design lessons into a more traditional (and far more competitively viable) bigwheel design.

Actual Size's first design debuted in December 2024 at the MIT CRC House Battle and finished a respectable 2-2. Sporting a hubmotor weapon and repurposed wheels from Morningstar's January 2024 version of Jot, the design was given the designation V0 because it lacked many of the trademarks of subsequent iterations.

Actual Size V1, which competed in the June 2025 NHRL event, would borrow multiple design elements from the highly successful 12lb bigwheel SLAM PLAN. Most notably, Actual Size V1 sported a hollow weapon shaft that allowed the whole robot to run on a single electrical system, ran its primary weapon with gears instead of belts, and had an optional "stanced" configuration to aid in taking on opponents with horizontal weapons. Actual Size V1 also marked the debut of Morningstar's signature "composite bigwheels", which blend 3D printed TPU with spring steel cleats in order to offer superior traction and durability over more traditional UHMW bigwheel designs. The V1 iteration earned Morningstar a solid knockout win over opponent Reflex, but held some glaring design flaws that revealed themselves in tough losses versus Pipeline Punch and TurboFIEND.

Actual Size V2, debuting at the Barnyard Buzz Brawl 2025 event, saw Actual Size swap away from a hollow weapon shaft but lean further into SLAM PLAN's all-or-nothing style of bigwheel design by fully exposing both drive motors. The composite bigwheels will be returning, redesigned to be even larger in diameter, as will the stanced configuration.

Actual Size's name and angry eyes are both references to HUGE, the robot that pioneered the modern bigwheel vertical spinner design. The name itself comes from the song She's Actual Size by alt rock group They Might Be Giants. Morningstar prefers the live version of the song, which he grew up listening to on CD with his family. That version of the song can be found on YouTube here.

Fight History

MIT CRC House Battle - December 2024

Actual Size debuted at the inaugural MIT CRC House Battle, an event hosted by the Massachusetts Institute of Technology's Combat Robotics Club. Fresh off of competing with Jot at the October 2024 NHRL event, builder and driver Max Morningstar had only a few weeks to turn around a design for a then-unnamed 3lb bigwheel robot with a vertically spinning weapon.

In addition to the time constraints he faced, Morningstar (who had rather spontaneously decided to attend the MIT event) was low on cash and so designed the robot to be as cheap to produce as possible. To accomplish this, the robot was designed almost entirely out of 3D printed TPU, with the only metal components being the weapon blade and two aluminum side plates onto which the drive motors and wheels mounted. The exception to this was the UHMW bigwheels, though here too Morningstar was able to save money. The bigwheels that Actual Size used at the MIT event were actually the exact wheels that Jot had fought with in the January 2024 NHRL event, albeit with refurbished cleats and being driven by gears instead of axle-mounted on the drive motors.

The decision to reuse January Jot's wheels was as much driven by cost as by frustration. One of the biggest recurring failure points on Jot's several iterations were the wheels, so rather than try and develop a new design Morningstar chose to instead use the only wheels he had on hand that had proven their durability in combat. This simplified the challenge of designing the new robot considerably.

While the chassis and wheel designs were able to be crafted directly off of the lessons learned from Jot, one new challenge that Morningstar had to surmount was the issue of powering the vertical spinning weapon and securing the two chassis halves of the robot. For this, Morningstar looked to his other 2024 beetleweight robot, Lemon Vinaigrette, which had used the RDY-5536 Hubmotor from Just Cuz Robotics in the September 2024 NHRL event. Morningstar had been impressed by the hubmotor's ease of use and effectiveness, and saw the motor as a way to seamlessly integrate a weapon system into the robot that could also act as an anchor between the two chassis halves. With the RDY-5536 selected, Morningstar was able to complete what he referred to as the "V0" design of Actual Size, assemble the robot, and eagerly set off to his seventh and final combat robotics competition of 2024.

Actual Size vs Flycut

By random chance, Actual Size was one of four robots selected to fight in Round 1 of the MIT event's double elimination bracket. This smaller round (necessitated by the number of competitors in the tournament) would see Actual Size pitted against the 2WD vertical spinner robot Flycut. However, Flycut was unable to be ready in time for the fight and so Actual Size picked up its first win of the day by forfeit, advancing into Round 2 of the Winner's Bracket.

Actual Size vs Basics

Actual Size's first real fight of the day was against the fearsome 2WD drum robot Basics, from Donald Sung of Team Pandamonium. The fight began with a series of weapon-on-weapon hits, as Donald kept his drum firmly pointed and Actual Size and Morningstar, attempting to snipe the drum's belt, obliged by driving into the weapon repeatedly. This exchanges were fairly even until a particularly nasty exchange shattered the magnets in Actual Size's hubmotor, killing its weapon. The repeated strikes also ending up caused a solder connection to break on one of Actual Size's drive sides, meaning that it had only a single wheel active. With half drive nonfunctional and no weapon, Actual Size tapped out, taking its first loss of the day and dropping into the Loser's bracket.

This fight would end up being pivotal for future Actual Size iterations. The fight gave Morningstar two key insights: firstly that as a driver he wanted to be able to confidently go weapon on weapon with opposing bots, and secondly that a bigwheel hubmotor would not be conducive to this driving style. The logic behind this was that the additional energy of an oversized bigwheel blade, which are generally larger in diameter than most vertical weapons, stopping suddenly (as often occurs during hard weapon-on-weapon strikes) meant that there was a good probability of such a magnet-shattering failure occurring again in the future. Actual Size would never again run with a hubmotor weapon. The fight is also significant because it marked the first fight of what would come to be a budding rivalry between Actual Size and the robots of Team Pandamonium.

Actual Size vs Power Outlet

Actual Size's third match of the day was against Power Outlet, a newly built robot designed by a member of MIT's Combat Robotics Club. Actual Size had been seemingly fully repaired after its fight with Basics, and both robots made it to the arena, but Power Outlet was unable to turn on due to unknown electrical issues. As a result, Actual Size took its second forfeit win of the day and advanced to Round 3 of the Loser's Bracket.

Actual Size vs Hat Trick

Actual Size's fourth fight of the day was against Hat Trick, a classic midcutter horizontal. Morningstar was excited for the fight, since it marked an opportunity to gather data around how Actual Size's bigwheels performed against a horizontal. Heartbreakingly, upon reaching the arena it became clear that half of Actual Size's electronics were nonfunctional, and that Actual Size's weapon and half of its drive were once again disabled. Not wanting to give up a chance to fight, Morningstar chose to run the match anyway, limping Actual Size around the box as it was knocked around by Hat Trick. Despite its wheels holding up fairly well against the horizontal, eventually the solder joints on the functioning drive side also failed and Actual Size was counted out for the KO. The loss to Hat Trick pushed Actual Size out of the loser's bracket and ended its first event, with Actual Size leaving having achieved an even record of 2-2.

NHRL June 2025

With a substantial 6 month break between the MIT event and driver Max Morningstar's next planned competition of the June 2025 NHRL event, Morningstar had an opportunity to do an extensive redesign of Actual Size. This redesign focused on three things: Actual Size's bigwheels, the weapon stack, and the ever-present challenge of connecting the two halves of Actual Size's chassis.

It is worth briefly pausing to speak about the 12lb robot SLAM PLAN. Driven by Brendan Steele, SLAM PLAN had an incredibly dominant 2024 season, winning Motorama, the October NHRL event, and the NHRL Championships. Seeking to replicate this success (while simultaneously being wary of the "cargo cult" phenomenon that can quickly creep into combat robot design), Morningstar selectively incorporated certain elements of SLAM PLAN's design into Actual Size. These elements included

All following sections are WIP

In an effort to reduce redundant electronics


All following sections are WIP

Actual Size vs Reflex

Actual Size vs Pipeline Punch

Actual Size vs TurboFIEND

  1. 2 ranked 3lb robot

Rumble: Chonkiv vs Everybody

Statistics

Info

  • Rank: #76 in 3lb.
  • Last 5 fights: WWWWL
  • Current streak: L1 (0 KOs/KO'd)
  • Longest winning streak: 4 (2 KOs)
  • Longest losing streak: 2 (2 KO'd)
  • Avg fight time (seconds): 106.0

Record

Year Events Fights W L % KOs KO'd
2018-19
2020
2021
2022
2023
2024
2025 2 8 5 3 0.625 3 2
All-Time 2 8 5 3 0.625 3 0


Events

Date Fought as Reached Place Fights W L KOs KO'd
June 7, 2025 Actual Size Prelims Rd. 3 3 1 2 1 2
November 1, 2025 Actual Size Quarterfinals 5 4 1 2 0


Opponents

Opponent Fights W L KOs KO'd Last Meeting
Jet Lag 1 1 0 1 0 November 1, 2025
Drumder Child 1 1 0 1 0 November 1, 2025
Reflex 1 1 0 1 0 June 7, 2025
Chaos Upright 1 1 0 0 0 November 1, 2025
Dimachaerus 1 1 0 0 0 November 1, 2025
Pipeline Punch 1 0 1 0 1 June 7, 2025
TurboFIEND 1 0 1 0 1 June 7, 2025
Project LiftOff 1 0 1 0 0 November 1, 2025

Click "Expand" to see this table.


Full Fight History

Date Opponent Round Result By Points Fight Length (s) Video
June 7, 2025 Reflex Prelims Rd. 1 Win Tapout 1.00 58 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=EX-817841f2a88c404c&tournamentID=nhrl_june25_3lb
June 7, 2025 Pipeline Punch Prelims Rd. 2 Loss Tapout -1.00 31 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=EX-4dee37b15b964834&tournamentID=nhrl_june25_3lb
June 7, 2025 TurboFIEND Prelims Rd. 3 Loss Tapout -1.00 69 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=EX-eb119828caec4ba7&tournamentID=nhrl_june25_3lb
November 1, 2025 Chaos Upright Prelims Rd. 1 Win Judges Decision 1.04 180 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=EX-82b56e1bd9944129&tournamentID=nhrl_nov25_3lb
November 1, 2025 Jet Lag Prelims Rd. 2 Win Tapout 1.46 107 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=EX-71be54dc7499400b&tournamentID=nhrl_nov25_3lb
November 1, 2025 Dimachaerus Round of 32 Win Judges Decision 1.23 180 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=W-36&tournamentID=nhrl_nov25_3lb
November 1, 2025 Drumder Child Round of 16 Win Tapout 1.26 43 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=W-50&tournamentID=nhrl_nov25_3lb
November 1, 2025 Project LiftOff Quarterfinals Loss Judges Decision -1.02 180 https://brettzone.nhrl.io/brettZone/fightReview.php?gameID=W-57&tournamentID=nhrl_nov25_3lb

* Forfeits before the 2024 season are not counted in a bot's W-L record. Forfeits from 2024 and on are counted in a bot's W-L record.

For more information on how points are calculated for rankings, click here.

Click "Expand" to see this table.


Select Fights

Video links coming soon!